Replace experience-driven adjustments with real-time data and intelligent algorithms.Welltec AI continuously optimizes key process parameters for more stable production, higher yield and lower energy consumption—all backed by data.
Yield rate
Consistently improved
Energy consumption
Continuously reduced
Adjustment response
20 cycles approximately
Welltec AI process optimization monitors every molding cycle, scores quality, detects deviations, and automatically adjusts parameters without manual intervention.
AI-powered injection molding creates a closed-loop process: real-time monitoring, quality scoring, deviation detection, and automatic process adjustment—for hassle-free production and consistent product quality.
The system collects machine settings and real-time sensor data from every molding cycle, using proprietary algorithms to generate quality scores. By turning product quality into measurable data, it helps operators track production trends and make informed quality control decisions.
When AI quality scores show abnormal fluctuations, the system automatically adjusts molding parameters without manual intervention. By detecting and correcting deviations early, it minimizes defects and maintains consistent quality through continuous process optimization, enabling more autonomous production.
The system continuously compares setpoints with actual production data. When adjustments are needed, it instantly calculates optimized settings and sends them directly to the machine controller for seamless, intelligent process optimization.
Six-Step Closed Loop. Smarter Decisions
In controlled tests, increasing mold temperature led to longer products and corresponding changes in AI quality scores. This confirms that the scores accurately reflect actual product conditions, enabling real-time quality monitoring and more targeted quality control.
The chart below shows AI quality analysis results generated by proprietary algorithms, with time on the x-axis and quality score on the y-axis.
When mold temperature reached 250°C, the product became too long. After AI auto-adjustment was activated, the system quickly optimized process parameters, restoring both the quality score and product length to acceptable levels, matching the results at 220°C.
Quality fluctuations in injection molding can be difficult to predict and trace. Welltec AI process optimization records data from every cycle, making quality changes traceable and every adjustment measurable—from identifying issues to verifying results.
Welltec will continue advancing injection molding technology to further strengthen these capabilities and drive greater productivity for our customers.